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PROJECTS > STEP BY STEP BREAKER PANEL REBUILD | BACK TO ALL OTHER PROJECTS

Note: Click on any image bellow to open a higher resolution view in a new window.
   
Remove panel front cover. Make detailed documentation showing all parts, cables and connections. Drill out rusted screws of main bus plate. Cut connectors at cable ends.  
   
Disconnect all cables from negative and ground buss. Cut some more connectors at load cable ends.  
   
Cut remaining connectors at load feed cable ends to free the backplane of the panel.  
   
Unhook all remaining cables at the ground and negative busses.  
   
Remove circuit breakers. Pull out backplane of panel. Inspect breaker panel box. Clean if in good shape. This one had no signs of damage, only surface dirt.  
   
Remove all remaining components from backplane. Clean backplane plate thoroughly. Assemble panel with new circuit breakers, distribution busses, and other components.  
   
Reinstall backplane and hook up all cables with new terminals.  
   
Double-check for any wiring mistakes, organize all cables into position and tie-wrap. Test all circuits, replace panel front cover.  

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